Garage Door Insulation Panels — Australian Made

Purpose-built for sectional and tilt doors, with independently verified installed-assembly R-values: R1.43 winter / R1.39 summer.

SUNNY 28°C AUTUMN AFTERNOON

44.7°C uninsulated | 30.8°C with ThermaDoor installed

13.9°C COOLER DOOR SURFACE

Australia's Only Purpose-Made Garage Door Insulation

Independently verified installed-assembly R-values: R1.43 winter / R1.39 summer — backed by an engineering report.

Est. 2012

Australia's Original System

Verified R-Values

R1.43 Winter / R1.39 Summer

Australian Made logo — Licence 7177

Australian Made

Licence 7177

Lightweight

About 7kg - Double Door

Composite Technology

Purpose Built for Garage Doors

Product Warranty

Core: life of door · Vinyl & Foil: 7 years

Home / ThermaDoor Garage Door Insulation

Why Insulate Your Garage Door?

Garage door insulation helps reduce heat transfer through one of the largest uninsulated surfaces in many Australian homes. In summer, a bare steel garage door can radiate heat into the garage and adjoining rooms; in winter, it can contribute to a colder, less usable garage.

ThermaDoor garage door insulation panels are Australian Made and purpose-built for sectional and tilt garage doors. The composite system is engineered for the complete installed door assembly, with independently verified R1.43 winter / R1.39 summer values backed by an engineering report.

Before and after surface temperature readings of a garage door with and without ThermaDoor insulation

Garage Door Insulation Benefits for Your Home

A More Comfortable Garage

ThermaDoor helps reduce heat transfer through your garage door in summer and winter, making the garage more comfortable to use throughout the year.

Less Heat Into Adjoining Rooms

Adding thermal resistance to the garage door helps reduce the heat and cold that can affect rooms beside or above the garage.

Protect What You Store

More stable garage conditions help protect tools, paint, sports equipment, electronics and vehicles from extreme temperature swings.

Quieter, More Usable Space

The 35mm EPS core helps dampen sound through the door, making the garage better suited to work, hobbies and family use.

Transform Your Garage into a Year-Round Usable Space

Home Gyms

Train comfortably year-round - no more sweltering summers or chilly winters.

Home Offices

Quieter, more stable temperatures for better focus and lower energy bills.

Man Caves

A retreat that stays cool in summer and warm in winter for real downtime.

Hobby Studios

Consistent conditions that protect materials and make projects more enjoyable.

Playrooms

A safer, more comfortable space for play - fewer drafts and hot/cold spots.

Pet Rooms

A calmer climate for pets, reducing heat stress in summer and chills in winter.

Looking for inspiration? Read our blog on how to transform your garage into a usable space year-round.

What Makes ThermaDoor Garage Door Insulation Different

Together, these three components form a true composite insulation system — the only one purpose-built for a garage door in Australia.

High-Density EPS Core

Flame retardant, construction-grade expanded polystyrene foam is the primary insulator in every ThermaDoor panel. It slows conducted heat transfer through the door — keeping your garage significantly cooler in summer and warmer in winter, year after year.

Sisalation Foil Backing

Factory-laminated to the back of every panel, this construction-grade foil reflects radiant heat back across the internal air cavity — maintained by ThermaDoor's purpose-made foam packers. The foil only works because the gap is engineered. It's the same foil used to wrap Australian homes — achieving a Class 2 vapour barrier and Group 1 fire performance classification.

UV-Stable Vinyl Facing

Durable, flame retardant, UV-resistant vinyl facing protects the panel from Australia's harsh climate. It resists fading, cracking, and weathering — delivering a clean, professional finish that holds its appearance and structural integrity for the life of the door.

Why Lamination Matters

ThermaDoor panels are factory laminated so the EPS core, UV-stable vinyl face and Sisalation foil backing form one stable composite panel. The layers are designed to move together with the garage door, without loose materials shifting or separating.

Three Layers. One Garage Door Insulation System.

Exploded diagram of ThermaDoor garage door insulation panel showing UV-Stable Laminated Vinyl Facing, High-Density EPS Core, and Laminated Sisalation Foil Backing

Registered Australian Design. Protected under the Designs Act 2003 (Cth). Unauthorised reproduction prohibited.

Made to bend and flex with the natural movement of your garage door.

Won’t break during installation

To understand how garage door insulation works and what to look for, read our garage door insulation guide before you buy.

Built for a Moving Garage Door

Built to Last

A 35mm flame-retardant polystyrene core with a durable vinyl face. Handles the daily movement of a garage door — no sagging, no crumbling, no falling apart.

Product Warranty

EPS core: covered for the life of the original garage door. Laminated vinyl and foil: 7 years.

Lightweight Design

Adds just 7–8kg to a standard double door. Spring tension is easily adjusted — no structural concerns, no door damage.

Fire Resistant

Made with a flame-retardant polystyrene core. Self-extinguishes on contact with flame in accordance with Australian standards for flammability testing.

Make your garage a more comfortable space all year round.

Get exact DIY pricing online or find professional installation near you.

DIY kits ship Australia-wide · Professional installation available through authorised distributors

Verified Garage Door Insulation R-Values

Calculated on the Complete Installed Door – Not Just the Insulation Material

Steel hinges, frames and panel joins conduct heat. This is called thermal bridging, and it is why an insulation-panel R-value alone does not show how a complete garage door performs.
 
ThermaDoor’s R-values are independently calculated for the complete installed garage door assembly—not just the insulation material—to AS/NZS 4859.1 and AS/NZS 4859.2:2018.
 
R1.43 (winter) / R1.39 (summer)
 
Prepared by a qualified thermal engineer, the report accounts for the complete installed door assembly—including the steel door, hinges, EPS core, foil radiant barrier and engineered air cavity.
 
Always ask to see the independent engineering report before comparing garage door insulation.
 
Thermal Bridging Through Steel Garage Door Hardware — FLIR Thermal Image

Surface temperature readings: 37.6°C at the steel hinge (thermal bridge) / 32.6°C at the ThermaDoor panel

What you are seeing: Blue areas show ThermaDoor panels reducing radiant heat transfer; red and orange show heat conducted through steel hinges and panel joins. This is thermal bridging—which is why ThermaDoor’s R-values are calculated for the complete installed door assembly.

Garage Door Insulation for New Homes and Renovations

Now is the ideal time to include high-performance garage door insulation in your plans.
 
ThermaDoor carries independently verified dual-season R-values: R1.43 (winter) / R1.39 (summer), calculated to AS/NZS 4859.2:2018. These are total assembly R-values — the verified figures your energy assessor inputs directly into NatHERS modelling software to help meet the 7-star energy rating requirement under NCC – especially when margins are tight.
 
Independent modelling on a standard Brisbane home showed ThermaDoor improved the NatHERS rating from 6.8 to 7.2 stars. When margins are tight and every design decision counts, a single low-cost upgrade that delivers a measurable star rating improvement is worth specifying early. Talk to your architect or builder about including ThermaDoor from day one.
ThermaDoor Dual-Season R-Value Badge — Verified Winter R1.43 Summer R1.39 to AS/NZS 4859.2

“I’ve been in the garage door industry for 30 years and the ThermaDoor product is the best I’ve seen. The workmanship and quality of the product is excellent, and I have recommended them to many, many people during my time.”

— Ashley, Garage Door Technician

ThermaDoor Product Warranty

Clear product cover for the components that make up every ThermaDoor panel.

Insulation Core (EPS)

Covered for the lifetime of the original garage door

Laminated Vinyl Face

Covered for 7 years

Foil Backing

Covered for 7 years

Don't Just Take Our Word For It

See why tens of thousands of Australian homeowners choose the only purpose-built garage door insulation made in Australia.

Ready to make your garage more comfortable?

Get exact DIY pricing online or find professional installation near you.

DIY kits ship Australia-wide · Professional installation available through authorised distributors

Custom Garage Door Insulation Solutions

Have a custom or specialty garage door? We’ve got you covered. Whether it’s a tilt door, RV garage door, airplane hangar door or even acrylic panel doors, ThermaDoor can provide the right insulation solution. 

We specialise in tailored garage door insulation for non-standard and oversized openings. Contact us today to discuss your unique door and get expert advice on the best insulation fit.

ThermaDoor. Leave it to the experts.

BUYER’S CHECKLIST

What to Check Before Buying Garage Door Insulation

Choosing garage door insulation is about more than selecting a material. A well-designed system should support thermal performance, door operation and clear documentation.
 
ThermaDoor was developed by a licensed builder with more than 45 years’ construction industry experience. Our free checklist helps homeowners, builders and trade professionals compare garage door insulation products using the questions that matter.
ThermaDoor garage door insulation buyer's checklist - 5 questions every buyer should ask about garage door insulation

Before you buy, check that the sytem:

Frequently Asked Questions

Is ThermaDoor the same as wall or ceiling insulation?

No. ThermaDoor is engineered specifically for garage doors — not repurposed wall batts, PIR foam, or foil wraps. Most products sold as garage door insulation are generic building materials adapted to a use they were never designed for. ThermaDoor is purpose-built for the daily movement, weight tolerances, and thermal demands of a sectional or tilt garage door system.

ThermaDoor delivers independently calculated R-values of R1.43 (winter) and R1.39 (summer) for the complete installed door assembly — not just the raw material. These values are calculated by a qualified thermal engineer to AS/NZS 4859.1 & 2:2018, the same standard used for NCC and NatHERS compliance.

No. Each panel is factory heat-laminated under pressure — the EPS core, vinyl facing, and Sisalation foil backing are fused into a single rigid unit. There is no glue to fail, no layers to shift, and no assembly required at home. The panels move with the door as one piece for the life of the door.

No. A full 16-panel kit adds approximately 7kg to the door — well within the tolerance of any standard garage door motor and spring system. The panels are specifically engineered to be lightweight, avoiding additional strain on springs, hinges, or motors.

Yes. DIY installation on a standard 16-panel sectional door takes approximately 2–3 hours with basic hand tools. No drilling, no glue, no trade skills required. Full step-by-step video guides are included with every kit.

Yes. ThermaDoor panels are available in sizes compatible with both sectional and tilt garage doors. Contact us to confirm the correct kit for your door type and dimensions.

Yes. The 35mm high-density EPS core significantly dampens acoustic transfer through the door, reducing street noise, wind noise, and the vibration of the metal door panels — particularly beneficial if you use your garage as a home gym, office, or studio.

Our Videos

Videos & Guides

Below is our step by step video guide on how to insulate your garage door with ThermaDoor Garage Door Insulation – Australia’s original, purpose made garage door insulation.

How to measure your ThermaDoor Garage Door Insulation panels

How to cut your ThermaDoor Garage Door Insulation panels

How to determine ThermaDoor Foam packers required

How to fit your ThermaDoor Garage Door Insulation panels

Tools Required for Installing ThermaDoor Garage Door Insulation

ThermaDoor Time Lapse Installation

Make your garage a more comfortable space all year round.

Get exact DIY pricing online or find professional installation near you.

DIY kits ship Australia-wide · Professional installation available through authorised distributors

DIY Kit Pricing Guide

The prices below are a guide only. For your exact price including freight to your door, grab a tape measure and use our shop — it takes two minutes, no account needed, and you’ll know exactly what you’re up for before you commit to a thing.

Door Size Panels Price (from)
Single Door8 panelsFrom $330
Single Door (Large)10 panelsFrom $380
Double Door16 panelsFrom $660
Double Door (Large)20 panelsFrom $760

* Prices include GST. Freight not included — calculated at checkout based on your postcode. No obligation to buy.

Most DIYers grab a tape measure and have their exact price in just a couple of minutes

Not ready to measure up just yet? Fill in our enquiry form  — allow a few days during busy periods.

ThermaDoor Installation

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