How to Install Garage Door Insulation Panels

Learn how to install ThermaDoor garage door insulation panels with our straightforward DIY installation guide. Designed for compatible sectional and tilt garage doors, ThermaDoor is a lightweight, purpose-built garage door insulation system supplied with clear instructions and support when you need it.

The Standard for Garage Door Thermal Performance in Australia

Engineered composite insulation. Independently verified R-values. Built specifically for the mechanics of your garage door.

Est. 2012

Australia's Original System

Verified R-Values

R1.43 Winter / R1.39 Summer

Australian Made logo — Licence 7177

Australian Made

Licence 7177

Lightweight

About 7kg - Double Door

Composite Technology

Purpose Built for Garage Doors

15 Year Warranty

Complete ThermaDoor Panel System

Home / Panel Installation
Installing garage door insulation panels is one of the most effective home improvements you can make — and with ThermaDoor, it is designed to be straightforward. ThermaDoor is Australia’s original purpose-built garage door insulation, engineered specifically for the way sectional and tilt garage doors move and flex. Unlike generic foam or foil products borrowed from wall or ceiling applications, ThermaDoor panels require no adhesives, no drilling, and no permanent modifications to your door.
 
Most homeowners complete the installation in an afternoon using basic household tools. If you would prefer a professional result without the effort, our network of distributors across Australia can handle the full supply and installation for you.

How the Installation Works

ThermaDoor panels friction-fit into the frame of each garage door panel — no glue, no screws, no tools beyond a tape measure and a utility knife.

1
Measure your panels

Measure the length and height of each panel on your door. Panels on the same door are often different sizes, so measure every one. You need the largest measurement across all panels to select the right kit.

2
Check prices and order your kit

Browse the ThermaDoor shop to check prices and find the right kit for your door — no obligation to purchase. Select your panel size and quantity when you are ready to order.

3
Cut the panels to size

ThermaDoor panels arrive slightly larger than your door panels. Use a straight edge and utility knife to trim each panel to fit. Our cutting video below shows the correct technique.

4
Fit the panels

Slide each ThermaDoor panel into the frame of the corresponding door panel. Foam packers hold the panels firmly in place. The door operates exactly as normal once installed.

5
Done

Your garage is now insulated. ThermaDoor's independently verified dual-season R-value (R1.43 winter / R1.39 summer under AS/NZS 4859.1:2:2018) means your garage stays cooler in summer and warmer in winter.

Installation Instructions

Download our full installation instruction sheet for a printable step-by-step guide you can take to the garage with you.

Read out DIY Garage Door Insulation Guide

Our Videos

Step-by-Step Installation Videos

Watch our complete video guide to installing ThermaDoor garage door insulation panels — from measuring your door through to the finished installation.

How to measure your ThermaDoor Garage Door Insulation panels

Learn how to correctly measure the length and height of each panel, including why panels on the same door are often different sizes.

How to cut your ThermaDoor Garage Door Insulation panels

The correct cutting technique using a straight edge and utility knife for a clean, accurate fit.

How to determine ThermaDoor Foam packers required

How to work out how many foam packers your door needs to hold the panels firmly in position.

How to fit your ThermaDoor Garage Door Insulation panels

The full fitting process from sliding the panel in to confirming the door operates correctly.

Tools Required for Installing ThermaDoor Garage Door Insulation

A quick overview of the basic household tools you need. No power tools or adhesives required.

ThermaDoor Time Lapse Installation

Watch a complete installation from start to finish in under two minutes.

Frequently Asked Questions

How long does it take to install ThermaDoor panels?

Most homeowners complete a standard single garage door in 2 to 3 hours. A double garage door typically takes 3 to 4 hours. No prior experience or trade skills are needed.

A tape measure, a straight edge or long ruler, and a utility knife. No power tools, no adhesives, and no drilling into your door.

No. ThermaDoor panels friction-fit inside the existing frame of each door panel and do not interfere with the door’s hinges, springs, or motor. The door opens and closes exactly as normal.

ThermaDoor panels can be removed and refitted without damage if your door requires servicing. There are no adhesives or permanent fixings involved.

ThermaDoor is compatible with all major Australian garage door brands including B&D, Gliderol, Centurion, and Steel-Line. The panel thickness required varies by brand — our Get a Price calculator guides you through this at Step 1.

Panels on the same door are frequently different sizes, particularly on older doors. ThermaDoor panels are supplied slightly larger than your door panels and trimmed to fit each one individually, so different-sized panels are not a problem.

Yes. ThermaDoor has a network of trained distributors across Australia who can supply and install the panels for you. Contact us to confirm availability in your area.

Make your garage a more comfortable space all year round.

Get exact DIY pricing online or find professional installation near you.

DIY kits ship Australia-wide · Professional installation available through authorised distributors

DIY Kit Pricing Guide

The prices below are a guide only. For your exact price including freight to your door, grab a tape measure and use our shop — it takes two minutes, no account needed, and you’ll know exactly what you’re up for before you commit to a thing.

Door Size Panels Price (from)
Single Door8 panelsFrom $330
Single Door (Large)10 panelsFrom $380
Double Door16 panelsFrom $660
Double Door (Large)20 panelsFrom $760

* Prices include GST. Freight not included — calculated at checkout based on your postcode. No obligation to buy.

Most DIYers grab a tape measure and have their exact price in just a couple of minutes

Not ready to measure up just yet? Fill in our enquiry form  — allow a few days during busy periods.

ThermaDoor Installation

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